We supply plates to global fabricators serving the oil, gas and petrochemical industry.
These industries require a pressure vessel grade steel which works well in elevated temperatures and our material serves this purpose well. And with good corrosion and oxidation resistance, SA387 Grade 22 Class 1 plates are a good option for sour gas environments too.
Sour service: Chromium-molybdenum steels resist oxidation, high-temperature sulfidation and hydrogen attack at elevated temperature. Wet H2S (sour) service is controlled by hardness limits and PWHT under NACE MR0103 / ISO 17945 or NACE MR0175 / ISO 15156, not by chromium content, so state any sour-service requirement on the order.
ASME SA 387 GRADE 22 Class 1: Purchasing Specification
| Requirement | What to specify |
|---|---|
| Grade and specification | ASME SA-387 Grade 22 Class 1 (ASME Section II Part A); state the Code edition, and dual certification to ASTM A387 if required. |
| Heat treatment | Annealed, or normalized and tempered, as SA-387 allows. State any simulated PWHT of test coupons. |
| Dimensions | Thickness × width × length in mm or inches, and the number of plates or cut pieces. Sizes are confirmed at quotation. |
| Tolerances | SA-20 thickness and flatness tolerances, or tighter project limits. |
| Supplementary tests | SA-20 supplementary requirements as needed: simulated PWHT of test coupons, Charpy impact tests, ultrasonic testing. |
| Documents | Mill test certificate (EN 10204 3.1 or 3.2), ASME marking and any third-party inspection. |
Dimensions, Cutting and Tolerances
Specify thickness × width × length and the number of plates, or send a dimensioned drawing for cut pieces and profiles with the revision, finished-part tolerances and machining allowance. Plates for shells and heads may also need edge preparation for welding.
Equivalents for ASME SA387 Grade 22 Alloy Steel Plates
| BS | EN | ASTM/ASME | DIN |
|---|---|---|---|
| 622-515B | 10 CRMO910 | SA387-22-1 | 10 CRMO910 |
Comparable, not equal: BS 1501 622-515B is a withdrawn British grade. DIN 17155 10CrMo910 was replaced by EN 10028-2 10CrMo9-10 (1.7380); see 10CRMO910 Plates. Grades in other standards have different chemistry, strength and test requirements, so substitution needs the purchaser’s approval.
Specifications for ASME SA387 Grade 22 Alloy Steel Plates
Chromium & Molybdenum content (according to the ASME specification)
| Designation | Nominal Chromium Content (%) |
Nominal Molybdenum Content (%) |
|---|---|---|
| SA387 Grade 22 | 2.25% | 1.00% |
Tensile Requirements for ASME SA387 Grade 22 Alloy Steel Plates Class 1 Plates
| Designation: | Requirement: | Grade 22 |
|---|---|---|
| SA387 Grade 22 | Tensile strength, ksi [MPA] | 75 to 100 [515 to 690] |
| Yield strength, min, ksi [MPa]/(0.2% offset) | 45 [310] | |
| Elongation in 8 in. [200mm], min % | ... | |
| Elongation in 2 in. [50mm], min, % | 18 | |
| Reduction of area, min % | 45 (measured on round specimen) 40 (measured on flat specimen) |
Class 1 values: The figures in this table are the SA-387 Class 2 requirements. For Grade 22 Class 1, SA-387 requires a tensile strength of 60–85 ksi [415–585 MPa] and a minimum yield strength of 30 ksi [205 MPa]. Class 2 requires 75–100 ksi [515–690 MPa] and 45 ksi [310 MPa]. Check the values on the mill certificate against the edition you order.
Chemical Requirements for ASME SA387 Grade 22 Alloy Steel Plates
| Element | Chemical Composition (%) | |
|---|---|---|
| SA387 Grade 22 | ||
| Carbon: | Heat Analysis: | 0.05 - 0.15 |
| Product Analysis: | 0.04 - 0.15 | |
| Manganese: | Heat Analysis: | 0.30 - 0.60 |
| Product Analysis: | 0.25 - 0.66 | |
| Phosphorus: | Heat Analysis: | 0.035 |
| Product Analysis: | 0.035 | |
| Sulphur (max): | Heat Analysis: | 0.035 |
| Product Analysis: | 0.035 | |
| Silicon: | Heat Analysis: | 0.50 max |
| Product Analysis: | 0.50 max | |
| Chromium: | Heat Analysis: | 2.00 - 2.50 |
| Product Analysis: | 1.88 - 2.62 | |
| Molybdenum: | Heat Analysis: | 0.90 - 1.10 |
| Product Analysis: | 0.85 - 1.15 |
Reading the chemistry: Single values for phosphorus and sulfur are maximums. “Heat analysis” is the ladle analysis; “product analysis” is a check analysis on the finished plate. Later editions of SA-387 have lowered some phosphorus and sulfur limits, so the certificate must meet the edition stated on the order.
Class 1 or Class 2: Choosing SA-387 Grade 22
SA-387 sets two strength levels for each of Grades 5, 9, 11, 12 and 22. Class 1 has the lower tensile and yield requirements; Class 2 has the higher. The class sets the allowable stresses used in the design (ASME Section II Part D), so order the class your design calculations use. Class 1 is specified where the design is based on the lower allowable stresses.
| Class | Tensile strength | Yield strength, min | Product page |
|---|---|---|---|
| Class 1 | 60–85 ksi [415–585 MPa] | 30 ksi [205 MPa] | This page |
| Class 2 | 75–100 ksi [515–690 MPa] | 45 ksi [310 MPa] | ASME SA 387 GRADE 22 Class 2 |
Comparing SA-387 Grades
| Grade | Nominal alloying | Typical reason to choose |
|---|---|---|
| Grade 5 | 5% Cr – 0.5% Mo | More chromium than Grades 11, 12 and 22, for hot, sulfur-bearing refinery service |
| Grade 9 | 9% Cr – 1% Mo | Higher chromium for oxidation and sulfidation resistance at higher temperatures |
| Grade 11 | 1.25% Cr – 0.5% Mo | A widely used 1¼Cr–½Mo grade for refinery and power-plant vessels |
| Grade 12 | 1% Cr – 0.5% Mo | The lowest-alloy chrome moly grade in the range, for moderately elevated temperature |
| Grade 22 (this page) | 2.25% Cr – 1% Mo | Higher temperature capability than Grades 11 and 12, and common for hydrogen service |
| Grade 91 | 9% Cr – 1% Mo – V – Nb | Vanadium and niobium additions give much higher creep strength than plain 9Cr–1Mo |
These grades are not interchangeable; use the grade and class approved in your design.
Applications for SA-387 Grade 22 Plate
Hydroprocessing reactors, hydrogen-service vessels and power-plant components at higher temperatures. Selection depends on design temperature, pressure, process media, hydrogen partial pressure and design life, so give these with your enquiry.
| Component or duty | Information for selection |
|---|---|
| Pressure-vessel shells and heads | Design code and edition, design temperature and pressure, thickness and PWHT. |
| Reactors and hydrogen service | Hydrogen partial pressure, temperature, toughness and step-cooling requirements. |
| Boiler and heat-exchanger parts | Steam or process temperature, media and corrosion allowance. |
Cutting, Fabrication and Welding
Champak Industries describes full and part plate/profile supply and a plasma-cutting service. Send drawings, piece quantities, tolerances, edge preparation and machining allowances for your Grade 22 requirement.
Welding
Use matching chromium-molybdenum consumables, for example AWS A5.5 E9018-B3 (2¼Cr–1Mo) type, with a procedure qualified to ASME Section IX. Preheat, interpass control and PWHT are normally required; hydrogen-service vessels often add step-cooling or toughness requirements.
Forming and PWHT
Hot forming, and long or repeated PWHT, can lower the delivered strength. Give the PWHT cycle with your order so test coupons can be given simulated PWHT if your design requires it.
Testing, Inspection Documents and Traceability
Specify the inspection document, heat treatment and supplementary tests when ordering. A management-system certificate is separate from a material inspection document or project approval.
| Requirement | What to identify in the order |
|---|---|
| Mill test certificate | EN 10204 3.1 or 3.2 showing heat and product analysis, heat treatment and tensile results |
| Simulated PWHT | Temperature, holding time and cycles to apply to the test coupons |
| Impact testing | Test temperature and minimum absorbed energy, if required |
| UT and traceability | Ultrasonic testing (for example SA-435 or SA-578); heat and plate number transferred to cut pieces |
See the company’s Quality Policy for its published policy.
Source ASME SA 387 GRADE 22 Class 1 from Champak Industries
Champak Industries’ company profile records its establishment in Mumbai in 1978 and its stockist, import and export activities. ASME SA 387 GRADE 22 Class 1 plate can be requested together with the other ASME SA387 grades or the matching ASTM A387 GRADE 22 Class 1 page for ASTM orders.
What Determines the Grade 22 Plate Quotation?
Thickness, plate size, quantity, heat treatment, supplementary tests, cutting, inspection and packing all affect the quotation. Include the destination, and say whether pricing is needed per kilogram, per plate or per finished piece.
Packing, Dispatch and Export Requirements
Give the delivery address, required date and unloading constraints; heavy plate may need special handling. For export orders, include the destination port, delivery terms and document list.
ASME SA 387 GRADE 22 Class 1: Frequently Asked Questions
01What is ASME SA 387 GRADE 22 Class 1?
It is 2.25% Cr – 1% Mo chromium-molybdenum alloy-steel plate to ASME SA-387 Grade 22 at the Class 1 strength level, used for welded boilers and pressure vessels in elevated-temperature service.
02What is the difference between Grade 22 Class 1 and Class 2?
They share the same chemistry. Class 1 requires 60–85 ksi [415–585 MPa] tensile and 30 ksi [205 MPa] minimum yield; Class 2 requires 75–100 ksi [515–690 MPa] and 45 ksi [310 MPa].
03What is the chromium and molybdenum content of SA-387 Grade 22?
Nominally 2.25% Cr – 1% Mo. The heat analysis ranges are 2.00–2.50% chromium and 0.90–1.10% molybdenum.
04What tensile and yield strength does ASME SA 387 GRADE 22 Class 1 require?
Class 1 requires a tensile strength of 60–85 ksi [415–585 MPa] and a minimum yield strength of 30 ksi [205 MPa].
05Is SA-387 the same as ASTM A387?
ASME SA-387 is the ASME Code adoption of ASTM A387, with the same requirements for the edition adopted. Plate can be certified to both; specify dual certification if you need it.
06What is the EN equivalent of SA-387 Grade 22?
The closest EN 10028-2 plate grade is 10CrMo9-10 (1.7380). It is comparable, not identical, so substitution needs the purchaser’s approval.
07What heat-treatment condition is supplied?
Annealed, or normalized and tempered, as SA-387 allows. State any simulated PWHT of test coupons.
08Can SA-387 Grade 22 plate be welded?
Yes, with matching chromium-molybdenum consumables (for example AWS A5.5 E9018-B3 (2¼Cr–1Mo) type) and a qualified procedure. Preheat, interpass control and PWHT are normally required; hydrogen-service vessels often add step-cooling or toughness requirements.
09Which tests and documents should I request?
A mill test certificate to EN 10204 3.1 (or 3.2 with third-party inspection) showing heat and product analysis and tensile results, plus any SA-20 supplementary requirements such as simulated PWHT, impact testing or ultrasonic testing.
10How do I get a price and delivery date?
Send the grade and class, thickness, plate size, quantity, cutting, tests, destination and required date through the enquiry form below, by WhatsApp or by phone.